Harmless processor for sick and dead livestock and poultry

Equipment introduction

Through remote control operation, the hydraulic automatic cover opening is convenient and efficient. Due to the hydraulic support rod, the sealing is good when it is closed, especially to achieve safety protection, the cover is opened and the internal tool stops.

Intelligent control of each link operation

Exhaust filtration cleans emissions  

The exhaust gas produced in the treatment process is filtered by the deodorization and disinfection device and discharged, which meets the requirements of environmental protection and cleaning.

Energy efficient design reduces power consumption

Using double boiler, interlayer oil heat medium conduction heating, supplemented by frequency conversion technology, greatly reduce the power consumption and energy consumption cost in the operation process.

Operating cost

Economic benefit analysis:

4T of sick and dead livestock and poultry were treated daily, and the analysis was as follows:

① Daily expenditure:

• Electricity: about 600 KWH, 0.8 yuan per KWH, 480 yuan;

• Packing material: The packing material is put into each set and each batch 350kg, a total of 1050kg. The bran is 0.6 yuan/kg, and the cost is about 630 yuan;

• Probiotics: total 3 kg. Probiotics to 30 yuan/kg, the cost of 90 yuan;

• Total expenditure: 480+630+90 = 1200 yuan.

It is converted to 300 yuan /T for each T processing expenditure

② Income:

• The output of organic fertilizer raw materials is about 2.4T, with a unit price of 400 yuan per T, and about 960 yuan of income;

• The government subsidy for the treatment of sick and dead livestock and poultry is 80 yuan for each one treated, with an average of 30 animals/ton, a total of 120 animals, and the subsidy amount is 9600 yuan.

• Total income: 960+9600 = 10560 yuan.

The revenue per T is 2340 yuan

From the above expenditure and income, it can be seen that the income of the treatment of sick and dead livestock and poultry processor will far exceed the expenditure, and the centralized treatment can also achieve good economic benefits.

Process introduction flow chart

Equipment introduction

1. The shell adopts double jacket, which is filled with steam to increase the heat exchange area; The central shaft is made of seamless steel pipe, and the mixing teeth are made of Q345R material to enhance wear resistance;

2. The reinforcement ring is welded between the inner cylinder and the jacket of the drying machine to enhance the pressure in the cylinder, so that it does not deform under vacuum negative pressure.

3. Integral steel structure support, can be arbitrarily changed installation position;

4. The inlet and outlet adopts the bumping block structure, which is convenient to operate;

5. Use a separate exhaust port to effectively prevent material ejection; Can also use electric valve control, safe, fast and convenient;

6. Use the automatic drainage system to return the steam condensate to the boiler to reduce energy consumption and save water;

7. The inner layer is equipped with an electric heating couple device, which can determine the temperature of the maturing material; The jacket layer is equipped with pressure gauge to measure the steam pressure, and the overpressure is automatically discharged.

8. Equipped with load sensor, measuring the instantaneous current of motor operation, can measure the weight of materials in the tank, beyond the load automatically stop.

9. The use of hydraulic coupler, in the case of equipment power failure, stuck machine, the motor can slowly drive the equipment spindle operation, reduce the instantaneous impact force, extend the service life of the equipment;

10. The transmission adopts gear ring structure to save energy consumption.

11. The outer insulation is covered with stainless steel to enhance corrosion resistance and beautiful appearance.

Working principle

The main shaft and the outer jacket are filled with steam to increase the heat exchange area of the equipment, so that the pressure is generated in the tank, the raw materials are cooked at high temperature, and the materials are decomposed into powder, so as to achieve the effect of curing and sterilization.

Process introduction

Animal carcass harmless treatment equipment (high temperature drying method) is the waste through high temperature autoclave, low temperature drying method to dry the material, and then crushed by the crusher, the resulting animal oil can be refined and processed into industrial oil, bone and meat powder can be processed into pet feed, organic fertilizer and so on.

The treatment process is the animal carcass pre-crushed and then transferred to the chemical tank in a closed way - high temperature autoclaving, pressure relief and waste gas treatment - drying cache - press degreasing - dust removal and waste gas treatment - crushing - storage and packaging.

1. Rapid and powerful decomposition: Bacillus multiplies rapidly, propagates 100,000 times in four hours, and produces protease, cellulase and other biological enzymes and organic acids in probiotics. Under the action of biological enzymes, macromolecular substances (proteins, cellulose, etc.) are decomposed into small molecular substances (amino acids, sugars, etc.).

2. Effective sterilization: rapid propagation of probiotic microorganisms, 1. Rejection and inhibition of harmful bacteria; 2. Produce toxic proteins, biological enzymes. Organic acids destroy the cell structure of pathogenic bacteria so that they gradually die, and kill insects and eggs.

3. Non-toxic deodorization: Aerobic probiotics multiply rapidly, inhibit the formation of anaerobic bacteria that help produce odor/Odor comes from ammonia and hydrogen sulfide and other substances produced by the degradation of organic waste, and probiotics can use them to synthesize the bacterial proteins and sulfate radicals required for their own reproduction, while changing the form of ammonia into nitrate, nitrite/probiotics produce a large number of organic acids, which can absorb odor.

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